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Single and Double Torsion Springs: Tech Resources

The section below gives some technical advice on torsion springs such as: how to specify leg position and load requirements; what are some common torsion leg configurations and what wire diameter sizes can we form into torsion springs.


Torsion Springs: Load and Deflection Requirements

Learn how to specify the load and deflection requirements for torsion springs

We help OEM engineers with their torsion springs

The following diagram shows how to specify leg position and corresponding load requirement for a torsion spring.  At Master Spring, we’ve been manufacturing custom torsion springs for OEMs for more than 70 years.  Learn more about how we can design and manufacture the torsion springs for your next application by calling us at
708-453-2570 today.



Helical Torsion Springs

Load and deflection requirements for torsion springs include:

  • L1 Length of the moment arm of the first end.
  • L2 Length of the moment arm of the second end.
  • P Load at installed position or load at final position.

Load and deflection requirements for torsion springs include:



torsion_spring_load_deflection

Torsion Spring Wire Diameter

We have a wide range of CNC spring forming machines that can manufacturer custom torsion springs with wire diameters as small as 0.010” or as large as 0.250” (0.25 mm to 6.4 mm) and any size wire in between.

Torsion Spring Material Type

We manufacture custom torsion springs from all types of material. The most common material types for torsion springs are music wire, stainless steel (type 302, type 316 and type 17-7 PH), and hard drawn.

You can learn about the suitable uses of each material type in the Properties of Materials chart.

End or Leg Configurations of Torsion Springs

Some of the more common end configurations for helical torsion springs are shown below in SMI’s figure of Common Helical Torsion Spring End Configurations.

torsion-drawings


small-torsion-drawings

Recommended Way to Design Double Torsion Springs

A Double Torsion Spring should be coiled out from the center rather than in from the ends, allowing both ends of the double spring to work together and provide unique torque for many different types of applications. The recommended way to design a double torsion spring is shown on the left side of the diagram to the right.


Custom Torsion Springs: Specification Checklist

Specify the critical dimensions of your torsion spring

What information does Master Spring need to quote your torsion spring?  Download the checklist to make sure you specify the critical dimensions of your custom torsion springs.  For help with your torsion spring design, please call us at 708-453-2570.

Download the Torsion Spring Checklist.

The torsion spring checklist includes:

  • Material (such as Music Wire or Stainless Steel 302)
  • Diameter of hole that spring works in
  • Diameter of shaft that spring works over
  • Torque at a specified amount of deflection
  • Axial space available
  • Coil direction
  • Maximum wound position

Master Spring has been manufacturing single and double torsion springs for OEMs since 1945.  Request a quote today for torsion springs engineered to meet your requirements.




Download the Torsion Spring Checklist (PDF)

extension-checklist-image


Torsion Springs Video Gallery

Our single & double helical torsion springs are manufactured to your print. Master Spring and Wire Form has been manufacturing custom torsion springs for a variety of applications for over 70 years.

We specialize in supplying OEMs their requirements of medium to high quantities of springs and wire forms. Browse our gallery of torsion springs or visit the custom torsion spring product page to learn about our capabilities.

A Torsion Spring Success Story

Manufacturing Springs for Commercial Lighting

At Master Spring and Wire Form, we take great pride in working with OEM engineers to improve their products by improving their spring and wire form components – and we think that this double torsion spring for commercial lights is a great example of that expertise.

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    1340 Ardmore Ave., Itasca, IL 60143

    Phone: 708.453.2570 | Fax: 708-453-6420